Sheet Metal Manufacturing Blog

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Design and manufacturing of metal enclosures.

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Metals, alloys and material selection guides.

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Real-world applications across different industries.

Latest Manufacturing Articles

In-depth guides to help you make better design and manufacturing decisions.

Spring Steel Stamping

Spring Steel Stamping: Processes, Challenges, and Applications

Spring steel stamping is a process that uses a press and a matched die set to cut and shape thin sheets or strips of spring steel. The die applies controlled pressure and movement to form the material. This process can perform several operations, including blanking, piercing, bending, coining, embossing, and drawing.

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blow molds

Blow Molding: Techniques, Applications, and Best Practices

Blow molding is a plastic-forming method. It starts with melting plastic and forming it into a hollow tube called a parison. This parison is then placed in a mold. Compressed air is then blown into the parison. The air pushes the plastic outward, and it takes the shape of the mold. Once cooled, the mold opens, and the part is removed.

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How Does Taper Turning Work

Taper Turning: A Complete Guide for Precision Machining

Taper turning is the process of cutting a surface that gradually changes in diameter along the length of a round workpiece. It forms a cone-like shape using a lathe. The taper can be on the outside (external) or inside (internal) of the part. The angle and length of the taper are based on what the part is used for.

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how to dimension sheet metal drawings (1)

Sheet Metal Drawings: Quote, Build, and Inspect Parts

Sheet metal drawings are technical documents that show a part’s size, shape, and key features. They often list material type, thickness, and finish requirements. Depending on the project, these drawings can be in 2D or 3D. They provide precise cutting, bending, welding, and finishing instructions.

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Fiber Laser Cutting

Laser Cutting Parameters: A Comprehensive Guide

Laser cutting parameters are the adjustable settings on a laser machine. These include laser power, cutting speed, focus position, assist gas type, gas pressure, and nozzle distance. Each affects how the laser melts, burns, or vaporizes the material. The correct settings depend on the material type, thickness, and the desired edge quality.

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aluminum laser welding

Laser Welding Aluminum: Techniques, Parameters, and Advantages

Laser welding aluminum melts and joins aluminum pieces with a focused laser beam. The heat is concentrated in a small area, creating a narrow, deep weld. Shielding gas, often argon or helium, protects the molten metal from air contamination. This process works well for both thin sheets and thicker sections, giving consistent and repeatable results.

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