Sheet Metal Manufacturing Blog

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Fabrication

Cutting, bending, welding and assembly processes.

CNC

CNC machining, milling, turning and best practices.

Enclosures

Design and manufacturing of metal enclosures.

Materials

Metals, alloys and material selection guides.

Finishing

Surface treatment, coating and finishing options.

DFM

Design for manufacturability tips and guidelines.

Applications

Real-world applications across different industries.

Latest Manufacturing Articles

In-depth guides to help you make better design and manufacturing decisions.

How Does Press Riveting Work

Press Riveting Joining Process: A Comprehensive Guide

The press riveting joining process fastens materials together by pressing rivets into holes. It involves placing a rivet in a pre-drilled hole and then applying pressure with a press machine. This causes the rivet to expand, creating a tight and permanent bond between the materials.

This method ensures a strong and durable bond without high heat or complex equipment. It’s commonly used in industries like automotive, aerospace, and electronics, where strength and precision are required.

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CNC Swiss Machining

Swiss Machining: Precision, Process, and Applications

Swiss machining is a type of CNC that produces small, high-precision parts. It supports the workpiece with a sliding headstock and guide bushing, reducing vibration and allowing for tighter tolerances. 

Swiss machining gets its name from its origins in Swiss watch manufacturing. The process was created to make the tiny, precise watch parts.

In traditional lathes, the material is only held at one end, which can cause bending when cutting forces are applied. Swiss machines solve this problem by supporting the material at the cutting point.

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How Does Face Milling Work

Face Milling 101: Basics, Tools, and Best Practices

Face milling is a machining technique where a multi-toothed cutter removes material from the surface of a workpiece. The cutting tool moves perpendicular to the workpiece, creating a flat and smooth surface in a single pass. Manufacturers use this method to make precise, clean surfaces with tight tolerances across various materials.

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zinc die cast

What Is Zinc Die Casting? A Comprehensive Guide

Zinc die casting is a process where molten zinc is injected into a steel mold under high pressure. The mold, also called a die, shapes the zinc into the desired part. Once the zinc cools and solidifies, the mold opens, and the part is ejected.

Zinc plays a critical role in die casting. It has a low melting point, which makes it easier to work with. This reduces energy consumption during the process. Zinc also has excellent fluidity, allowing it to fill intricate mold details.

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how to set up a cnc machine shop

CNC Machine Shop 101: The Ultimate Guide to Precision Manufacturing

A CNC shop has computer-controlled machines cutting, shaping, and finishing materials into parts. These shops handle everything from prototypes to large-scale production and are used in industries such as aerospace, automotive, and electronics.

CNC machine shops rely on skilled operators and engineers. They ensure the machines run smoothly and produce high-quality parts. Combining technology and expertise makes these shops a key part of manufacturing.

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CNC Milling

CNC Milling Parts: The Ultimate Guide to Precision Machining

CNC-milled parts are manufactured using computer-controlled cutting machines. They can include anything from simple brackets to complex aerospace components.

Most CNC-milled parts feature precise dimensions, tight tolerances, and excellent surface finishes. The process creates parts with features like holes, slots, pockets, threads, and contoured surfaces that would be difficult to produce manually.

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