Explore our in-depth resources by topic and find the information you need.
Cutting, bending, welding and assembly processes.
CNC machining, milling, turning and best practices.
Design and manufacturing of metal enclosures.
Metals, alloys and material selection guides.
Surface treatment, coating and finishing options.
Design for manufacturability tips and guidelines.
Real-world applications across different industries.
In-depth guides to help you make better design and manufacturing decisions.
Brass is an alloy of copper and zinc, but the proportion of zinc varies to create different types. The most common types include alpha, beta, and alpha-beta brass. Depending on the application, each has distinct specifications, like corrosion resistance or machinability.
Broaching is a machining process that removes material from a workpiece using a special tool called a broach. The broach has a series of cutting edges, each slightly larger than the last, to remove material in steps. It is used for precision tasks, such as shaping, sizing, and creating detailed features.
CNC routing is a computer-driven cutting process. It uses a spinning bit to cut materials along a precise path. The machine reads a digital design file and then follows the programmed toolpath to shape the part.
This method works best for flat and 2.5D parts. It handles plastics, wood, aluminum, foam, and more. It’s used for signs, panels, enclosures, and prototypes. The machine can repeat the same job over and over with little variation.
Surface grinding is a machining process that creates smooth, flat surfaces on metal parts. It uses a rotating grinding wheel to remove material in small amounts. This method gives parts better dimensional accuracy and surface finish.
It is often used in toolmaking, diework, and precision manufacturing. Surface grinders vary in size and capability, so selecting the right one depends on part size, material type, and finish needs.
A metal fabrication shop is a workplace that shapes metal parts. It uses cutting, bending, welding, and assembly to turn sheet or structural metal into final products. Workers follow technical drawings and use tools like laser cutters, press brakes, and MIG welders.
Metal fabrication is a process for creating structures and parts from various metal materials. It involves cutting, bending, shaping, and assembling metals to form custom products. It covers various techniques used to make everything from car frames to electronic enclosures.
It helps create both custom prototypes and high-volume parts. Fabrication allows manufacturers to achieve accuracy, consistency, and cost savings across different projects.
Plain milling is a machining process in which a rotating cutter moves across a workpiece to remove material and create a flat surface. This operation is mostly done using horizontal milling machines, but vertical machines can also be used in some cases. The main goal of plain milling is to smooth the surface or cut grooves.
HPDC involves injecting molten metal into a metal mold under very high pressure. This pressure forces the molten metal into every part of the mold, resulting in highly detailed and precise components. Once the metal cools and solidifies, the part is ejected from the mold.
HPDC is most commonly used with aluminum, zinc, and magnesium alloys. Its speed makes it ideal for mass-producing parts with consistent quality.
Mechanical fastening refers to joining two or more components together using physical fasteners. Depending on the method used, these fasteners can create either permanent or non-permanent connections.
Mechanical fasteners are a practical and reliable way to create strong and secure joints.
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