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Cutting, bending, welding and assembly processes.
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Ultra precision machining is a process that produces parts with extremely tight tolerances, often in the micron or even sub-micron range. To put this in perspective, a micron is one thousandth of a millimeter. Traditional machining allows for small deviations, but ultra-precision machining keeps these deviations almost nonexistent. This ensures parts fit perfectly, move smoothly, and perform reliably.
Metal coining is a forming process that uses high pressure to press metal into a die. The pressure makes the material flow into the die’s minor details, accurately capturing shapes, edges, and surface patterns. Since the process is below the metal’s recrystallization temperature, strain hardening strengthens the part.
Precision welding creates fine and accurate joints in metal parts. Unlike regular welding, it uses advanced tools and controlled heat to deliver exact results. The main goal is to make welds that meet tight tolerances in strength and appearance. This allows delicate parts to be joined without harming nearby material.
Electrolytic corrosion happens when stainless steel breaks down under an electrical current in a wet or conductive setting. The current can come from contact with other metals, stray electricity, or charged particles in the environment. When this occurs, electrons move between different areas on the metal, creating an anode and a cathode. The anode loses material, which shows up as pits, cracks, or surface thinning.
Brass is a copper-zinc alloy well known for its easy machinability and natural resistance to corrosion. Because of these qualities, it is widely used in plumbing parts, decorative pieces, and electrical fittings. On the other hand, stainless steel is an iron-based alloy with chromium. It provides high strength, excellent durability, and strong resistance to rust and chemicals.
Tensile stress is the force applied to a material divided by its cross-sectional area. It shows how much pulling force acts on each unit of area. The standard units are pounds per square inch (psi) or megapascals (MPa). When the stress reaches a material’s tensile strength, the material will break.
Fiber laser welding uses a powerful laser beam to melt and join metal parts. The laser comes from optical fibers, which keep the beam stable and energy efficient. The focused beam makes deep, narrow welds with little effect on the surrounding metal. This differs from arc welding, which often creates broad heat zones and requires more finishing work.
Laser welding copper uses a focused light beam to heat and melt a small metal area. This energy fuses the material along the weld line. Unlike traditional welding, which spreads heat over a larger area, laser welding targets energy precisely. This helps reduce distortion and allows for accurate welding, even on small or delicate parts.
Deep laser engraving is a process where a focused laser beam removes layers of material to create a mark below the surface. The laser generates heat, vaporizing the material and cutting deeper with each pass. Depending on the material and settings, the engraving can range from a few microns to several millimeters deep.
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