Sheet Metal Manufacturing Blog

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Cutting, bending, welding and assembly processes.

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CNC machining, milling, turning and best practices.

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Design and manufacturing of metal enclosures.

Materials

Metals, alloys and material selection guides.

Finishing

Surface treatment, coating and finishing options.

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Design for manufacturability tips and guidelines.

Applications

Real-world applications across different industries.

Latest Manufacturing Articles

In-depth guides to help you make better design and manufacturing decisions.

bending sheet metal

Step-by-Step Tutorial: How to Bend Sheet Metal Like a Pro

Sheet metal can be bent using several methods, including press brake forming, V-bending, and air bending. Each method is suited to different materials and thicknesses. Tools like punches and dies help shape the metal into precise angles and forms. With proper setup and handling, bends will be clean, accurate, and damage-free.

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black anodized aluminum

How to Anodize Aluminum Black: The Step-by-Step Guide

Aluminum black anodizing is a process that builds a hard, colored surface on aluminum. The metal is placed in an acid bath and connected to electricity. This creates an oxide layer on the surface. Black dye is added to this layer while it’s still open. The part is then sealed to trap the color and protect it.

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MIG vs TIG Welding

MIG vs TIG Welding: Choosing the Right Technique for Your Project

MIG welding excels in speed and efficiency for thicker materials. In contrast, TIG welding offers superior precision and control for detailed work on thinner metals. MIG uses a continuously feeding wire electrode, making it faster but less precise. TIG employs a non-consumable tungsten electrode with separate filler material, enabling better accuracy.

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tig welding

Most Common Beginner TIG Welding Mistakes

Get in touch Introduction Tungsten Inert Gas (TIG), more commonly referred to as Gas Tungsten Arc Welding (GTAW), is an exacting welding technique using non-consumable tungsten electrodes that deliver current to an inert gas source such as argon for cooling purposes during welding arc formation and protection/cooling purposes afterward. A

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Custom Sheet Metal

9 Ways to Boost Your Custom Sheet Metal Profits

Focus on streamlining your production, optimizing material usage, increasing your market reach, adopting technology, upgrading your workforce, ensuring consistency in quality, managing your inventory efficiently, cultivating strong customer relationships, and continuously innovating and diversifying your offerings to boost profits. These strategies can help increase profitability in the highly competitive sheet metal industry by increasing productivity, reducing costs, and increasing customer satisfaction.

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Metal Surface Finishes

Metal Surface Finishes: Achieving Excellence in Surface Treatment

Metal surface finishing alters metal surfaces through mechanical, chemical, or electrochemical processes. The process involves adding, removing, or reshaping metal surfaces to achieve specific characteristics. Common techniques include grinding, polishing, coating, and plating to improve functional properties and visual appeal.

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MIG Welding

Mastering the Art of MIG Welding: A Comprehensive Guide

Shengen is your partner in sheet metal fabrication. Welcome to our latest informative post, dear readers. We will explore a subject close to our hearts and the operations of Shengen: What is MIG Welding? MIG Welding is the process of joining two metals using a solid wire electrode. The weld

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Types of Rivets

Types of Rivets: A Comprehensive Guide

A rivet is a metal fastener with a smooth shaft and a head. It joins two or more materials by being inserted into a hole and then deformed at the tail. This creates a second head that holds the materials together. Once installed, the rivet cannot be removed without being destroyed. That makes it a permanent solution.

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