Titanium Sheet Metal Fabrication
Titanium, recognized by ‘Ti’ on the periodic table, is not just another metal; it embodies strength, corrosion resistance, and exceptional temperature resilience. Whether in its pure state—with minute traces of iron and oxygen—or as part of a potent alloy, titanium raises the bar of robustness. Dive deep into the world of Titanium Sheet Metal Fabrication and discover an unmatched synergy of durability and lightness. Titanium stands unmatched from the intricate demands of medical instruments to the rugged aerospace sphere. Explore Titanium Sheet Metal solutions now and transform your projects into enduring masterpieces.
Titanium At a Glance
| Application | Titanium is an advanced material widely used in the aerospace and medical industries. Its applications include medical implants, airframes, and parts used in highly corrosive industrial environments. |
|---|---|
| Advantages | Excellent strength-to-weight ratio, corrosion-resistant, biocompatible |
| Disadvantages | Costly, Can be difficult to machine |
| Lead Time | Lead time is generally a minimum of 3 days. However, this can increase depending on the titanium used or if the parts are manufactured internationally. |
| Tolerances | Machining tolerances depend on the titanium used. However, a tolerance of 0.005 in (0.13mm) is generally achievable. |
| Wall Thickness | A minimum wall thickness of 0.03 in (0.8mm) is achievable. This can vary depending on the ratio of wall thickness to planar dimension. The minimum wall thickness is also affected by the specific grade of titanium. |
| Max Part Size | The maximum size of the part depends on the available machines and the part complexity. |
Titanium (Grade 2)
Titanium (Grade 2) is distinguished by its almost pure composition, boasting a remarkable 99% unalloyed titanium. With this purity level, it naturally stands out for its outstanding corrosion resistance, especially in aqueous environments, positioning it as a top choice where protection against corrosion is paramount. Beyond its resistance, this grade simplifies machining processes, a noticeable advantage over other titanium counterparts. Dive deeper into its applications, and you’ll find its signature in critical components such as those used in desalination processes and the world of medical implants. When you search for titanium that combines purity with performance, Grade 2 is a compelling contender.
Titanium (Grade 2) Properties
Tensile Strength, Yield (MPa)
275-410
Fatigue Strength (MPa)
300
Elongation at Break (%)
20
Hardness (Brinell)
149
Density (g/cm^3)
4.51
Titanium (Grade 5)
Titanium Grade 5, often recognized as the “workhorse” among titanium alloys, is distinguished by its aluminum and vanadium composition. This alloy showcases a harmonious strength and corrosion resistance balance, outshining most of its titanium counterparts. The versatility of Grade 5 makes it especially suited for high-stress applications. Its presence is felt across diverse sectors, from aerospace components to advanced sports equipment. Its resilience in the face of challenging environments and impeccable strength-to-weight ratio mark it as a preferred choice for those demanding both performance and durability.
Titanium (Grade 5) Properties
Tensile Strength, Yield (MPa)
88
Fatigue Strength (MPa)
240
Elongation at Break (%)
14
Hardness (Brinell)
334
Density (g/cm^3)
4.43
Finishes
Delve into the Depths of Titanium Processing: Our offerings encompass an extensive array of surface treatments tailored for titanium.
Case hardening: Slide, don’t scratch! Address the common galling issue of titanium surfaces using our case hardening techniques.
Anodizing: Dive into the dual facets of titanium anodizing. Whether you seek enhanced wear resistance with type 2 or vibrant coloration (perfect for medical color-coding) via type 3, we have you covered.
As machined: Embrace the self-sustenance of titanium. Left as-machined, it instantly forms a protective oxide shield upon air contact, ensuring commendable corrosion resistance. Witness the magic as any scratch triggers the oxide to rejuvenate naturally, embodying a self-repairing marvel.
Cost-saving Design Tips
Optimal Material Selection: Not all metals created for sheet metal fabrication are equally cost-effective and efficient. Prioritize understanding the specific requirements of your project. While some metals excel in certain conditions, they may falter in others. A comprehensive understanding of their reactions in diverse environments can be crucial. Consult with a Fabrication Pro for insights.
Adherence to DFM: Embracing the DFM (design-for-manufacturing) ethos is pivotal when sketching out designs for sheet metal parts. Familiarize yourself with essential design principles to harness the full potential of fabrication methods without inflating costs.
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Contact us to get a free quote and more expertise about sheet metal fabrication. Your project will meet the right solution with Shengen.
Custom Sheet Metal Fabrication with Easy
At Shengen, We turn complex Into Simple! Follow the following three steps to start today!
- Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
- We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
- We will start mass production after getting your approval and deposit, and we will handle the shipment.