We regularly update articles related to the manufacturing industry.
Gravity die casting is a metal casting process where molten metal is poured into a reusable mold using gravity. Unlike some external pressure methods, this process relies solely on gravity to fill the mold. The result is parts with few defects and high precision.
SMAW is a welding process where an electric arc forms between a consumable electrode and the workpiece. The heat generated by the arc melts the electrode, creating a pool of molten metal. This metal then fuses with the base material, forming a strong bond. The coating on the electrode creates a shielding gas that protects the weld from contamination.
Sheet metal joints are connections between two or more pieces of sheet metal. To ensure the metal parts are securely attached, these joints are formed using various techniques, such as welding, riveting, or bolting. The method chosen depends on the material, design requirements, and desired strength of the connection.
Rapid tooling is the quick creation of molds, dies, or tools used in manufacturing. Modern methods like 3D printing, CNC machining, or additive manufacturing are used.
Traditional tooling can take weeks or even months to complete. In contrast, rapid tooling speeds up this process, allowing for much faster production. This is especially helpful when quick changes or adjustments are needed, such as during prototype development or small production runs.
Wire EDM uses a thin wire to cut through metal with electrical sparks. It’s best for fine, detailed work. Sinker EDM uses shaped electrodes to burn into the material, which is suitable for deep cavities. Wire EDM gives precise cuts and clean edges. Sinker EDM handles thicker parts and complex internal features. Your choice depends on the part shape, size, and accuracy needed.
Fabrication is the process of creating parts or structures from raw materials using cutting, bending, and welding methods. Manufacturing is the broader process of turning raw materials into finished goods. It includes fabrication but also covers assembly, machining, packaging, and more. Manufacturing is the whole system, and fabrication is one step inside it.
Profile milling refers to a process in which a rotating cutting tool shapes the surface of a material along a predefined path. This allows for the creation of complex profiles and shapes. It is typically carried out using CNC machines, which allow precise control of the tool’s movement along the material.
A sheet metal gauge is a system used to measure the thickness of metal sheets. The gauge number correlates with the thickness, with lower numbers representing thicker sheets. This numbering system can vary depending on the metal type, but it is commonly used in construction, automotive, and manufacturing industries.
The automotive industry has increasingly turned to aluminum due to its strength, lightweight, and versatility. From body panels to engine components, aluminum is used extensively
Brass is an alloy of copper and zinc, but the proportion of zinc varies to create different types. The most common types include alpha, beta, and alpha-beta brass. Depending on the application, each has distinct specifications, like corrosion resistance or machinability.
Broaching is a machining process that removes material from a workpiece using a special tool called a broach. The broach has a series of cutting edges, each slightly larger than the last, to remove material in steps. It is used for precision tasks, such as shaping, sizing, and creating detailed features.
CNC routing is a computer-driven cutting process. It uses a spinning bit to cut materials along a precise path. The machine reads a digital design file and then follows the programmed toolpath to shape the part.
This method works best for flat and 2.5D parts. It handles plastics, wood, aluminum, foam, and more. It’s used for signs, panels, enclosures, and prototypes. The machine can repeat the same job over and over with little variation.
Surface grinding is a machining process that creates smooth, flat surfaces on metal parts. It uses a rotating grinding wheel to remove material in small amounts. This method gives parts better dimensional accuracy and surface finish.
It is often used in toolmaking, diework, and precision manufacturing. Surface grinders vary in size and capability, so selecting the right one depends on part size, material type, and finish needs.
A metal fabrication shop is a workplace that shapes metal parts. It uses cutting, bending, welding, and assembly to turn sheet or structural metal into final products. Workers follow technical drawings and use tools like laser cutters, press brakes, and MIG welders.
Metal fabrication is a process for creating structures and parts from various metal materials. It involves cutting, bending, shaping, and assembling metals to form custom products. It covers various techniques used to make everything from car frames to electronic enclosures.
It helps create both custom prototypes and high-volume parts. Fabrication allows manufacturers to achieve accuracy, consistency, and cost savings across different projects.
Plain milling is a machining process in which a rotating cutter moves across a workpiece to remove material and create a flat surface. This operation is mostly done using horizontal milling machines, but vertical machines can also be used in some cases. The main goal of plain milling is to smooth the surface or cut grooves.
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