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We regularly update articles related to the manufacturing industry.

What is Hard Turning

Hard Turning Explained: Process, Benefits, and Best Use Cases

Hard turning is precision turning that shapes metals with high hardness, typically above 45 HRC. The process uses a single-point cutting tool made of CBN (cubic boron nitride), ceramic, or carbide. The goal is to produce a smooth surface and meet tight tolerances in a single operation. It’s most often used on steel parts after heat treatment, eliminating the need for secondary grinding.

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What Is High Speed Machining

High Speed Machining Explained: What You Need to Know

High speed machining (HSM) is a cutting method that utilizes significantly faster speeds than standard machining. It involves higher spindle speeds, quicker feed rates, and rapid moves between cuts.

The primary goal is to remove material quickly without generating excessive heat. Fast and light cuts help keep the tools cool. This reduces tool wear and gives a smoother surface on the finished part.

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What Is Single Point Threading (1)

Single Point Threading: A Comprehensive Guide

Single point threading is a method that uses a cutting tool to create threads on a workpiece. It uses one tool shaped like the thread profile. As the part spins on a lathe, the tool moves along it and cuts the thread. This cutting happens slowly and in steps.

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SFM in Machining

SFM in Machining: What It Is and How to Calculate It

SFM means “Surface Feet per Minute.” It measures how fast the cutting edge of the tool moves across the material surface. This speed depends on how fast the tool spins and how big it is.

Think of it this way: if a cutting tool spins too slowly, the cut may not be clean. If it turns too fast, the tool may overheat or wear out quickly. SFM gives a number to help find the right speed.

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Waterjet Cutting

Carbon Steel Machining: Techniques, Tips, and Best Practices

Carbon steel machining needs clear steps, proper tool choices, and a focus on detail. Good planning helps you avoid issues like excessive tool wear or part distortion. Choosing the right cutting speeds, feeds, and coolants makes a big difference. Understanding the steel’s grade and condition lets you get the best results.

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How Does CNC Tapping Work

CNC Tapping Explained: Tools, Techniques, and Best Practices

CNC tapping is an automated process that creates internal threads in holes using a computer-controlled machine. CNC tapping utilizes a specialized tool known as a tap. The tap spins and moves into the hole at the right speed. The machine follows a set program, so every thread has the same depth and pitch.

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What is Step Turing

Step Turning in Machining: Process, Benefits, and Limitations

Step turning is a turning method that creates two or more distinct diameters on a single round workpiece. It uses a lathe to cut along the axis at fixed points, removing material in steps.

What makes step turning unique is the sharp 90° shoulder between each diameter. This clean transition is the “step” that defines the process.

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cnc mill cost

How Much Does CNC Milling Cost: Key Factors to Know

CNC milling costs vary based on material type, part design, quantity, machine time, and labor. On average, prices range from $50 to $150 per hour. Simpler aluminum parts cost less, while complex stainless steel parts or prototypes cost more. Knowing what affects the price helps you control it.

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helical end mills

Helical Milling Explained: How It Works and When to Use It

Helical milling is a method that uses a spiral tool path to cut into metal. The cutter moves in a circular path while also plunging downward, like a screw. This reduces cutting force, lowers heat buildup, and improves chip evacuation. It’s often used for machining holes, threads, and pockets, especially in harder materials.

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What Is CNC Acrylic Machining (1)

Acrylic CNC Machining: Everything You Need to Know

CNC acrylic machining is a subtractive process. Using high-speed rotating tools, a CNC machine removes material from a solid acrylic sheet. The machine follows a digital design file to accurately cut, drill, or mill the acrylic.

This method creates smooth edges, clean holes, and complex shapes. It works well for both prototypes and finished products. Acrylic is strong, lightweight, and has excellent optical clarity, making it a popular choice.

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CNC Machining (2)

Feed Rate vs Cutting Speed: What Are the Differences?

Feed rate refers to how quickly the tool advances along the workpiece. It’s usually measured in millimeters per minute (mm/min) or inches per minute (IPM). Cutting speed, on the other hand, describes how fast the cutting tool moves relative to the surface of the workpiece. It’s measured in surface feet per minute (SFM) or meters per minute (m/min). While both impact the overall efficiency of the process, they influence different aspects of the machining operation.

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what is profile milling

What is Profile Milling: Key Techniques and Best Practices

Profile milling refers to a process in which a rotating cutting tool shapes the surface of a material along a predefined path. This allows for the creation of complex profiles and shapes. It is typically carried out using CNC machines, which allow precise control of the tool’s movement along the material.

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