Custom CNC Milling Services
CNC milling production parts in days.
- Free quotes within one day
- Lead time as fast as 3-5 days
- ISO 9001：2015 certified
High Quality Rapid CNC Milling Service
Discover a CNC service tailored to you! With High-Quality Rapid CNC Milling, your design dreams become a reality. Whether it’s 3-axis or 5-axis, simple or intricate – we have the perfect machine waiting. Want instant pricing, quick turnarounds, and industry-specific advice? It’s all here. Your project deserves the best. Don’t wait; grab your personalized quote now!
What is CNC Milling?
Is it unraveling the intricacies of CNC milling?
CNC milling is an automated method that uses a rotating spindle head uniquely designed to cut away undesired material. They come in various sizes and configurations, ensuring that there’s always an ideal fit for every project.
How CNC Milling Works？
Just like any top-notch technology, a CNC mill operates using G-Code, which is essentially the language of the machine. This G-Code is curated through specialized CAM software and dictates the machine’s actions — from the movement of the tool head to the depth of each cut.
But wait, are you considering softer materials?
You might have heard of CNC routers. Here’s a quick distinction: CNC routers focus on having the workpiece stationary, guiding the cutting head around it. In contrast, CNC mills engage both the tool head and workpiece, offering a different approach and efficiency.
So, why does CNC milling matter to you? Whether you’re an industrial manufacturer aiming for high outputs or a woodworking enthusiast, understanding CNC milling unlocks a world of possibilities. Dive in, utilize its potential, and unleash innovation like never before!
Custom CNC Machining Materials
| Aluminum | Bronze/Brass | Copper | Steel / Titanium / Zinc |
|---|---|---|---|
| Aluminum 5052 | Brass C360 | EPT Copper C110 | Alloy Steel 4130, 4140 |
| Aluminum 7075 & 7075-T6 | Brass 260 | Copper 101 | ASTM A36 |
| Aluminum 6063-T5 | C932 M07 Bearing Bronze | Stainless Steel 15-5, 17-4, 18-8, 303 | |
| Aluminum 7050-T7451 | Stainless Steel 303, 304, 316/316L | ||
| Aluminum MIC-6 | Stainless Steel 416, 420 | ||
| Aluminum 6061-T6 | Steel, Low Carbon | ||
| Aluminum 2024-T3 | Steel A36 |
Available Finishes
Discover your ideal finish with us. Every choice is a journey to unparalleled quality.
Unveil a lightning-fast finish with our as-milled option. While tool marks remain visible, imagine the authenticity it brings to your part! Unsatisfied with edges or burrs? Just utter the word, and we'll smooth them out for you. Are you seeking consistency? It's akin to a 125 in Ra finish.
Unearth a sleek, matte aesthetic for your parts. Our bead blasting technique uses a choice of media - usually glass beads. Uncover the refinement only we can offer.
Are you yearning for unbeatable protection? Type II bestows your parts with unmatched corrosion resistance. Are you pondering about color? From clear to gold, choices are vast. And remember, aluminum often gets this royal treatment. Opt for Type III, and you're upping the ante with added wear resistance. It's an undeniable luxury for your components.
Dive into an unparalleled finishing method. Our powder coat process sees paint in its unique powdered form kissed onto your part, followed by a warm oven embrace. What unfolds is a layer unrivaled in strength, resistant to wear and corrosion. Eager for a splash of color? Our spectrum is vast, ensuring your vision comes to life undiluted.
Advantages of CNC Milling
Harness Shengen's advanced CNC milling techniques to achieve lightning-fast delivery. See your designs turn into tangible products in as little as 24 hours.
Experience unmatched accuracy with our CNC milling services. We guarantee precision tolerances from +/-0.001″ – 0.005″, tailored to your unique requirements.
Your ideas, big or small, are in safe hands. Whether you're prototyping or gearing up for a 10,000+ production run, Shengen's expansive capacity ensures smooth transitions.
Dive into a pool of over 20 metals. Our CNC machines are primed to handle a vast array of certified materials, giving you both quality and variety. It's more than just milling; it's crafting perfection.
CNC Milling Tolerances & Standards
| Description | General Tolerance or Standard |
|---|---|
| Maximum Part Size | Milled parts up to 80 in x 48 in x 24 in (2,032 x 1,219 x 610 mm). |
| Distance Dimensions | For features of size (Length, width, height, diameter) and location (position, concentricity, symmetry) +/- 0.005 in. |
| Orientation and Form Dimensions | 0-12 in +/- 0.005 in, Angularity 1/2 degree. For 24 in and beyond please consult Manufacturing Standards. |
| Precision Tolerances | Shengen can manufacture and inspect to tight tolerances per your drawing specifications including GD&T callouts. |
| Minimum Feature Size | 0.020 in (0.50 mm). This may vary depending on part geometry and chosen material. |
| Threads and Tapped Holes | Shengen can accommodate any standard thread size. We can also machine custom threads; these will require a manual quote review. |
| Surface Finish | The standard finish is as-machined: 125 Ra or better. Additional finishing options can be specified when getting a quote. |
Types of CNC Mills
Unlock Your Potential: The 3-Axis CNC mill is your gateway to versatile machining. With the full power of the X, Y, and Z directions, imagine what you can create! It's not just a machine; it's your partner bringing ideas to life.
Evolve Your Craft: Step up with the 4-Axis router. As it rotates on a vertical axis, please think of the seamless opportunities it introduces—no more constraints, just continuous, fluid machining tailored to your needs.
Experience the Pinnacle: With the 5-Axis CNC, you're not just machining but innovating. Harness the traditional three axes and two added rotary axes, allowing you to work on five sides in one go. Imagine the time saved, the precision achieved, and the masterpieces crafted. More significant, bolder, and an investment in perfection.
The Process Flow & Duration Estimation
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
Step 1: Drawing Design (within 1 day)
Designers use CAD to quickly as well as accurately modify designs to meet the desired specifications, ensuring that the final product meets the required specifications quickly and accurately.
Step 2: Product Proofing (1-2 days)
Product proofing is an essential part of the manufacturing process that can help businesses ensure the quality and consistency of their products while minimizing risks and costs associated with defects or errors in production.
Step 3: Bulk Manufacturing (1-3 days)
Once the specifications and quality of the product are confirmed to be in order, it is ready for mass production.
Step 4: Shipping (3-5 days)
Once the products arrive at their destination, you will receive an alert. You can plan how to collect your shipped goods.
Get A Free Quote
Contact us to get a free quote and more expertise about sheet metal fabrication. Your project will meet the right solution with Shengen.
Custom Sheet Metal Fabrication with Easy
At Shengen, We turn complex Into Simple! Follow the following three steps to start today!
- Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
- We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
- We will start mass production after getting your approval and deposit, and we will handle the shipment.