6061 aluminum is known for its versatility, good mechanical properties, and weldability. In contrast, 7075 aluminum is renowned for its strength and toughness, ideal for high-stress applications.

Nibbling is a cutting process used in sheet metal work. It uses a punch and die set to remove small, repeated sections of material. This happens one step at a time.

The tool moves across the workpiece in short strokes. Each punch makes a small hole or notch. These holes overlap. Together, they create a cut that follows any path.

Hot rolled steel is made by heating metal above 1700°F and rolling it into shape. Cold rolled steel is processed at room temperature, making it smoother and more precise. The key difference? Strength, finish, and cost.

A sheet metal flange can be a projection, a rim, or both. It adds strength, attaches a part, or creates a flat surface. The edges of sheet metal are usually bent or welded to create flanges. These flanges are used in many different applications, including manufacturing and design.

Structural steel fabrication is cutting, shaping, and assembling steel to make load-bearing components. These parts form the framework of buildings, factories, and other large projects.

The process includes detailed planning, precision work, and skilled labour. It ensures that every beam, column, or plate is ready to handle the weight and forces it will face.

Iron is a heavy, sturdy element prone to corrosion and rust. Steel is a mixture of iron and carbon, sometimes with other elements, to improve its properties. Because of this mixture, steel is more resistant to corrosion and more durable than pure iron.

Cutting titanium requires specific methods because of its hardness and sensitivity to heat. Common techniques include laser cutting, water jet cutting, plasma cutting, CNC machining, and electrical discharge machining. Each method has advantages and challenges, so it’s important to select the right one based on your specific needs.

Metal fabrication involves turning raw metal into useful parts or structures through cutting, bending, welding, and assembling. It plays a key role in the manufacturing, construction, and engineering industries.

The process includes several steps, each contributing to the final product. Whether making small, detailed pieces or large structural elements, metal fabrication is essential for creating high-quality, functional products from metal.

You can cut aluminum sheet metal using hand tools or machines. For small projects, tools like tin snips or a jigsaw work well. For clean, fast cuts on large jobs, use a shear, laser cutter, or CNC machine. The right method depends on your sheet thickness, volume, and accuracy needs. Always secure the sheet and wear safety gear before cutting.

Copper fabrication means turning raw copper into finished parts. It involves several steps, including cutting, bending, forming, welding, and assembling.

Fabricators start with copper sheets, rods, or tubes. They then use machines or tools to make parts for various uses. Copper parts are common in electronics, heating systems, and architectural components.

Brass fabrication means shaping brass into different parts or products through specific methods. Common methods include cutting, forming, and welding. Fabricators use these processes to turn raw brass materials into useful items or components.

Low-volume production refers to the manufacturing of a limited number of units, typically ranging from a few tens to a few thousand. This method allows businesses to produce products on a smaller scale but with the same quality as mass production. It’s often used for prototypes, product tests, or limited-run items. Companies can use this approach to perfect their designs before committing to mass production.

Copper is known for its excellent electrical conductivity, making it perfect for electrical wiring. Brass, an alloy of copper and zinc, offers great machinability and is commonly used in plumbing fixtures. Bronze, an alloy of copper and tin, is renowned for its durability and resistance to corrosion, making it ideal for maritime applications.

A tap is a tool used to cut threads inside a hole. It works by removing material and shaping the internal wall so a screw or bolt can fit. Taps come in many shapes and sizes. Some are made for hand use, while others are used on machines. They are designed to match specific thread sizes and standards, like metric or UNC.

A tapped hole is prepared to have a threaded inner surface. A simple drilled hole is transformed into a tapped one, ready to receive a screw or bolt. This technique is essential for creating joints that are both strong and detachable. It allows easy assembly and disassembly.

Thread galling happens when the bolt and nut threads stick together during tightening. The pressure and friction between the surfaces cause the metal to tear or seize. This is most common with stainless steel, aluminum, and titanium. These materials have sticky properties and tend to weld under pressure without lubrication.