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Sheet metal setback is the distance from the bend’s apex to the start of the flange. It includes part of the bend radius and material thickness. This measurement helps define the amount of material used in the bend.
To make a plastic prototype, you can use several methods like 3D printing, CNC machining, or vacuum casting. Choose the process based on the part’s shape, quantity, and timeline. Start with a CAD model, select a material that matches your end-use needs, and work with a supplier or in-house tools to produce and refine the part.
Metal grooving removes material from a metal surface to create a recessed channel. These grooves can help with bending, joining, sealing, or guiding parts during assembly.
Grooves can be broad or narrow. They can be shallow or deep. Some are cut in a straight line. Others follow a curved or circular path. The shape depends on the job’s needs.
Low-volume CNC machining refers to the production of a limited number of parts using computer-controlled machines. The volume usually ranges from a single unit up to a few hundred pieces. These parts are made with tight tolerances and repeatable accuracy.
18/8 stainless steel is an alloy mainly made of iron, chromium, and nickel. Chromium provides rust resistance, while nickel helps maintain the metal’s stability and shine. The typical blend is 18% chromium and 8% nickel, balanced with iron and tiny amounts of other elements. These different elements might include carbon and manganese to add strength.
Metal Injection Molding (MIM) is a manufacturing method that uses metal powder and a plastic binder. First, the metal powder mixes with the binder to form a feedstock. This mix is injected into a mold, much like how plastic parts are manufactured.
Cold rolled steel stamping forms metal parts by pressing steel sheets into specific shapes using a die. The process happens at room temperature. This gives better dimensional control and surface quality. The steel used is first cold rolled—passed through rollers to reduce thickness and improve strength.
CNC milling costs vary based on material type, part design, quantity, machine time, and labor. On average, prices range from $50 to $150 per hour. Simpler aluminum parts cost less, while complex stainless steel parts or prototypes cost more. Knowing what affects the price helps you control it.
Deep draw metal stamping is a metal forming method. It uses a punch to push a sheet metal blank into a die. As the punch moves, the metal stretches and flows inward. This creates a part that has depth without splitting or thinning too much. The process is done cold, meaning no heat is applied.
The bend radius is the distance from the center of a bend to the inside surface of the metal. It measures how tight or wide the bend is. A small radius makes a sharper bend. A large radius makes a smoother one. This value is based on the inside of the bend, not the outer edge.
Metal forging is a manufacturing process that shapes metal using compressive forces. The metal is first heated to a set temperature. This makes it soft and easier to work with. Then, the metal is shaped using presses, hammers, or special molds called dies. During this process, the metal’s internal grain lines follow the shape of the part.
Cast aluminum is aluminum that has been melted and poured into a mold. Once it cools, it takes the shape of the mold. This process makes it possible to create detailed or complex parts without extra machining. The casting method also allows for a wide range of sizes and shapes.
Helical milling is a method that uses a spiral tool path to cut into metal. The cutter moves in a circular path while also plunging downward, like a screw. This reduces cutting force, lowers heat buildup, and improves chip evacuation. It’s often used for machining holes, threads, and pockets, especially in harder materials.
Direct metal laser sintering is a type of metal 3D printing. It uses a laser to melt metal powder into solid layers. The laser follows a digital design file. Each layer is fused onto the last until the final part is complete.
This process does not need molds or cutting tools. It makes it possible to build shapes that are hard or impossible to create with traditional methods. The final parts are strong and ready for functional use.
3D printing builds parts layer by layer, ideal for complex designs and quick prototypes. CNC machining cuts material away, creating durable, high-precision parts. Your choice depends on material, budget, and project goals.
Most metals, plastics, wood, and paper-based products can be laser cut. However, some materials like PVC, polycarbonate, or reflective metals should be avoided. These can damage the machine or release harmful gases. Choosing the right material depends on your part’s function, thickness, and edge quality needs.
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