We regularly update articles related to the manufacturing industry.
CNC milling is a subtractive manufacturing process. It uses a rotating cutting tool to remove material from a workpiece. This process is controlled by a computer program, which tells the machine exactly how to cut. CNC stands, meaning the machine follows specific instructions. Milling machines shape materials like metals, plastics, and composites into precise parts.
To laser engrave anodized aluminum, use a fiber laser or CO2 laser with enough power to remove the anodized layer without damaging the base metal. Focus the beam precisely, and adjust the speed and frequency to match the thickness of the anodized coating. Avoid too much power or multiple passes, which can burn or blur the mark. A good setup ensures clean contrast and long-lasting results.
Powder coating is a finishing process where a dry powder made of pigments and resins is electrostatically applied to a surface. The coated part is then heated, causing the powder to melt and form a smooth, durable layer. This method is particularly effective for aluminum, providing a strong, long-lasting finish that protects against wear, corrosion, and environmental damage.
Are you struggling with surface finish quality in aluminum parts? Uneven textures and inconsistent appearances can lead to rejected products and unhappy customers. Aluminum sandblasting
Laser cutting aluminum is a precise method that uses a focused beam of light to melt and vaporize the metal. It offers advantages like clean edges, minimal material waste, and the ability to create complex designs. However, due to aluminum’s unique properties, including its high reflectivity and thermal conductivity, it requires specific equipment and expertise.
Sheet metal welding combines precision, skill, and proper technique. Many fabricators struggle with warping, poor penetration, and weak joints – issues that cost time and
Bending sheet metal isn’t just an art—it’s a science. At Shengen, we often face the question: how do we take flat, shiny metal sheets and
Aluminum black anodizing is a process that builds a hard, colored surface on aluminum. The metal is placed in an acid bath and connected to electricity. This creates an oxide layer on the surface. Black dye is added to this layer while it’s still open. The part is then sealed to trap the color and protect it.
MIG welding excels in speed and efficiency for thicker materials. In contrast, TIG welding offers superior precision and control for detailed work on thinner metals. MIG uses a continuously feeding wire electrode, making it faster but less precise. TIG employs a non-consumable tungsten electrode with separate filler material, enabling better accuracy.
Our success is dependent on the tools and techniques that we use. We’re always exploring and optimizing. Regarding sheet-metal fabrication, one method always stands out:
Get in touch Introduction Tungsten Inert Gas (TIG), more commonly referred to as Gas Tungsten Arc Welding (GTAW), is an exacting welding technique using non-consumable
Focus on streamlining your production, optimizing material usage, increasing your market reach, adopting technology, upgrading your workforce, ensuring consistency in quality, managing your inventory efficiently, cultivating strong customer relationships, and continuously innovating and diversifying your offerings to boost profits. These strategies can help increase profitability in the highly competitive sheet metal industry by increasing productivity, reducing costs, and increasing customer satisfaction.
Metal surface finishing alters metal surfaces through mechanical, chemical, or electrochemical processes. The process involves adding, removing, or reshaping metal surfaces to achieve specific characteristics. Common techniques include grinding, polishing, coating, and plating to improve functional properties and visual appeal.
Shengen is your partner in sheet metal fabrication. Welcome to our latest informative post, dear readers. We will explore a subject close to our hearts
Have you ever wondered how metal components, such as those in your car, airplane, or machinery, are connected? At Shengen, people often ask me about
It can be challenging to navigate the product development world. Businesses can streamline this process by harnessing the power and speed of prototype development to
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