Metal fabrication involves turning raw metal into useful parts or structures through cutting, bending, welding, and assembling. It plays a key role in the manufacturing, construction, and engineering industries.

The process includes several steps, each contributing to the final product. Whether making small, detailed pieces or large structural elements, metal fabrication is essential for creating high-quality, functional products from metal.

You can cut aluminum sheet metal using hand tools or machines. For small projects, tools like tin snips or a jigsaw work well. For clean, fast cuts on large jobs, use a shear, laser cutter, or CNC machine. The right method depends on your sheet thickness, volume, and accuracy needs. Always secure the sheet and wear safety gear before cutting.

Copper fabrication means turning raw copper into finished parts. It involves several steps, including cutting, bending, forming, welding, and assembling.

Fabricators start with copper sheets, rods, or tubes. They then use machines or tools to make parts for various uses. Copper parts are common in electronics, heating systems, and architectural components.

Brass fabrication means shaping brass into different parts or products through specific methods. Common methods include cutting, forming, and welding. Fabricators use these processes to turn raw brass materials into useful items or components.

Low-volume production refers to the manufacturing of a limited number of units, typically ranging from a few tens to a few thousand. This method allows businesses to produce products on a smaller scale but with the same quality as mass production. It’s often used for prototypes, product tests, or limited-run items. Companies can use this approach to perfect their designs before committing to mass production.

Copper is known for its excellent electrical conductivity, making it perfect for electrical wiring. Brass, an alloy of copper and zinc, offers great machinability and is commonly used in plumbing fixtures. Bronze, an alloy of copper and tin, is renowned for its durability and resistance to corrosion, making it ideal for maritime applications.

Thread taps are precision tools that create internal threads in pre-drilled holes. This allows bolts and screws to be inserted into the hole, then tightened. Taps are essential for assembling mechanical parts requiring bolted or glued connections. It is essential to many products and infrastructure’s structural integrity and functionality.

A tapped hole is prepared to have a threaded inner surface. A simple drilled hole is transformed into a tapped one, ready to receive a screw or bolt. This technique is essential for creating joints that are both strong and detachable. It allows easy assembly and disassembly.

Thread galling occurs when the pressure and friction of tightening fasteners cause the metals to fuse. This microscopic welding effect occurs without applying any actual heat. The result is a fastener that is difficult to remove or adjust, often leading to damaged threads or the need to replace the entire assembly.