We regularly update articles related to the manufacturing industry.
Metal Injection Molding (MIM) is a manufacturing method that uses metal powder and a plastic binder. First, the metal powder mixes with the binder to form a feedstock. This mix is injected into a mold, much like how plastic parts are manufactured.
Cold rolled steel stamping forms metal parts by pressing steel sheets into specific shapes using a die. The process happens at room temperature. This gives better dimensional control and surface quality. The steel used is first cold rolled—passed through rollers to reduce thickness and improve strength.
CNC milling costs vary based on material type, part design, quantity, machine time, and labor. On average, prices range from $50 to $150 per hour. Simpler aluminum parts cost less, while complex stainless steel parts or prototypes cost more. Knowing what affects the price helps you control it.
Deep draw metal stamping is a metal forming method. It uses a punch to push a sheet metal blank into a die. As the punch moves, the metal stretches and flows inward. This creates a part that has depth without splitting or thinning too much. The process is done cold, meaning no heat is applied.
The bend radius is the distance from the center of a bend to the inside surface of the metal. It measures how tight or wide the bend is. A small radius makes a sharper bend. A large radius makes a smoother one. This value is based on the inside of the bend, not the outer edge.
Metal forging is a manufacturing process that shapes metal using compressive forces. The metal is first heated to a set temperature. This makes it soft and easier to work with. Then, the metal is shaped using presses, hammers, or special molds called dies. During this process, the metal’s internal grain lines follow the shape of the part.
Cast aluminum is aluminum that has been melted and poured into a mold. Once it cools, it takes the shape of the mold. This process makes it possible to create detailed or complex parts without extra machining. The casting method also allows for a wide range of sizes and shapes.
Helical milling is a method that uses a spiral tool path to cut into metal. The cutter moves in a circular path while also plunging downward, like a screw. This reduces cutting force, lowers heat buildup, and improves chip evacuation. It’s often used for machining holes, threads, and pockets, especially in harder materials.
Direct metal laser sintering is a type of metal 3D printing. It uses a laser to melt metal powder into solid layers. The laser follows a digital design file. Each layer is fused onto the last until the final part is complete.
This process does not need molds or cutting tools. It makes it possible to build shapes that are hard or impossible to create with traditional methods. The final parts are strong and ready for functional use.
3D printing builds parts layer by layer, ideal for complex designs and quick prototypes. CNC machining cuts material away, creating durable, high-precision parts. Your choice depends on material, budget, and project goals.
Most metals, plastics, wood, and paper-based products can be laser cut. However, some materials like PVC, polycarbonate, or reflective metals should be avoided. These can damage the machine or release harmful gases. Choosing the right material depends on your part’s function, thickness, and edge quality needs.
CNC laser cutting is a process that uses a focused laser beam to cut materials. The term “CNC” stands for computer numerical control. That means the cutting path is controlled by software.
The laser moves based on instructions from a digital design file. It cuts through the material with heat. This process is clean, quick, and ideal for complex shapes or fine details.
SLA gives you higher detail, smoother finishes, and is best for small, precise parts. FDM is cheaper, faster, and better for simple or larger designs. Your ideal choice depends on your part’s use, required detail, and budget. If accuracy and finish matter most, go with SLA. If strength, size, or cost matters more, FDM usually wins.
Titanium Nitride (TiN) is a ceramic coating. It has a metallic gold color and is applied to metal surfaces using a vacuum. The coating is skinny—just a few microns—but tough.
TiN forms a strong outer layer that resists wear, heat, and corrosion. It sticks well to metals like steel, titanium, and carbide. This makes it useful for cutting tools, molds, and medical devices.
Fiber laser cutting is a process that uses a high-powered laser beam to cut through metal. The beam comes from a fiber optic cable, which delivers focused light to a small point on the surface. That light heats the material until it melts or vaporizes. A gas, like nitrogen or oxygen, blows the melted material away. This leaves a clean and narrow cut behind.
3+2 machining, or positional 5-axis machining, means the part is rotated into a set position using two rotational axes. Once fixed, the tool performs the cutting using three-axis motion. The rotary axes don’t move during the actual cutting. They only move before cutting starts to position the part.
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