Aluminium Fuel Tank Fabrication Manufacturer
Custom aluminum fuel tank fabrication with precision engineering. Durable, lightweight, and corrosion-resistant designs tailored to your specifications. Perfect for prototyping or mass production with fast turnaround and competitive pricing.
- Free quotes within one day
- Lead time as fast as 3-5 days
- ISO 9001：2015 certified
Custom Aluminium Fuel Tanks
Precision-engineered custom aluminum fuel tanks crafted with premium 5052-grade aluminum for superior durability and corrosion resistance. Our tanks feature advanced design flexibility, expert welding, and comprehensive pressure testing to ensure exceptional quality. Lightweight yet robust construction offers excellent strength-to-weight ratio, making them ideal for marine and automotive applications.
We provide customizable solutions with internal venting capabilities, quick turnaround times, and competitive pricing. Each tank undergoes rigorous quality control and is manufactured to meet industry standards, delivering reliable, long-lasting performance for over 20 years.
Aluminium Fuel Tank Types
Aluminum Auxiliary Fuel Tank
Precision-engineered secondary fuel storage solution with extended range capability. Premium-grade aluminum construction ensures durability and optimal performance.
Aluminum Diesel Fuel Tank
Heavy-duty diesel storage solution with reinforced construction. Designed for commercial vehicles with superior corrosion resistance and reliability.
Aluminum Fuel Surge Tank
Advanced buffer tank preventing fuel starvation in high-performance applications. Features precision baffling for consistent fuel delivery.
Aluminum End Fills Fuel Tank
Space-efficient design with convenient end-fill access. Custom-engineered for optimal fuel distribution and easy installation.
Aluminum Alternate Fuel Tank
Enhanced replacement tank offering improved capacity. Direct OEM fitment with superior durability and performance.
Spun Aluminum Fuel Tank
Seamless one-piece construction for maximum strength. Lightweight design ideal for racing and high-performance applications.
Universal Aluminum Fuel Tank
Versatile storage solution with multiple mounting options. Adaptable design suitable for various vehicle applications.
Baffled Aluminum Fuel Tank
Strategic internal baffle system for optimal fuel control. Engineered for stability in demanding performance conditions.
Features of Aluminium Fuel Tank Fabrication
Our aluminum fuel tank fabrication features superior craftsmanship and advanced engineering. The tanks are constructed with premium 5052-grade aluminum alloy, offering exceptional durability and corrosion resistance. Each tank incorporates strategic internal baffles to minimize fuel movement and enhance structural integrity. We implement precision TIG welding techniques and rigorous pressure testing to ensure zero leakage.
Our tanks feature customizable designs with integrated venting systems, secure mounting points, and optimized fuel delivery components. The lightweight yet robust construction provides a perfect balance of strength and efficiency, with tanks typically weighing 33% less than steel alternatives. All fabrications meet ABYC standards and include essential elements like proper sumps, fill necks, and sensor mounting provisions.
Applications of Aluminium Fuel Tank
Aluminum fuel tanks are widely utilized across diverse transportation sectors. In heavy trucks and commercial vehicles, they offer superior durability and weight reduction, occupying over 80% of the market. Marine vessels particularly benefit from these tanks due to their excellent saltwater resistance and anti-corrosive properties. The automotive industry values them for their customizable nature, allowing spacious designs that maximize fuel capacity.
With a service life exceeding 20 years and corrosion resistance lasting up to 10 years, these tanks have become essential in modern transportation. Their lightweight construction, being only 40% of comparable steel tanks, contributes to improved fuel efficiency while maintaining structural integrity.
Why Choose Shengen to Customize Your Aluminium Fuel Tanks
Choose Shengen for your aluminum fuel tank customization needs and benefit from our decade of sheet metal fabrication expertise. Our engineering team excels in creating lightweight, corrosion-resistant tanks with superior durability and design flexibility. We ensure precise customization to your specifications while maintaining competitive pricing and rapid turnaround times. Our commitment to quality control and comprehensive customer support guarantees reliable, long-lasting fuel tank solutions.
From prototyping to mass production, we deliver tanks that meet the highest industry standards for both performance and safety. Trust our experienced team to provide cost-effective solutions tailored to your specific requirements.
The Process Flow & Duration Estimation
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
Step 1: Drawing Design (within 1 day)
Designers use CAD to quickly as well as accurately modify designs to meet the desired specifications, ensuring that the final product meets the required specifications quickly and accurately.
Step 2: Product Proofing (1-2 days)
Product proofing is an essential part of the manufacturing process that can help businesses ensure the quality and consistency of their products while minimizing risks and costs associated with defects or errors in production.
Step 3: Bulk Manufacturing (1-3 days)
Once the specifications and quality of the product are confirmed to be in order, it is ready for mass production.
Step 4: Shipping (3-5 days)
Once the products arrive at their destination, you will receive an alert. You can plan how to collect your shipped goods.
Get A Free Quote
Contact us to get a free quote and more expertise about sheet metal fabrication. Your project will meet the right solution with Shengen.
Custom Sheet Metal Fabrication with Easy
At Shengen, We turn complex Into Simple! Follow the following three steps to start today!
- Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
- We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
- We will start mass production after getting your approval and deposit, and we will handle the shipment.