Brass Sheet Metal Materials
Brass, a widely recognized copper-zinc alloy, showcases an impressive spectrum of variants, each distinguished by zinc proportions and potential alloying inclusions like aluminum, lead, or iron. Its foundational copper component renders it thermally and electrically conductive while ensuring commendable wear resistance. Beyond copper’s innate traits, brass excels in mechanical strength, reduced friction, and heightened corrosion resilience. Especially when it comes to sheet metal materials, the adaptability of brass is unparalleled. Opt for Brass Sheet Metal Materials for applications demanding a perfect blend of durability and aesthetic appeal, making it an unrivaled contender in sectors as demanding as the marine industry.
Brass At a Glance
| Toepassing | Brass is used in a range of applications to include radiator cores, bearings, ammunition casings, and gears. |
|---|---|
| Voordelen | Highly machinable, corrosion-resistant, low friction |
| Nadelen | Tends to oxidize or tarnish if not maintained |
| Doorlooptijd | Lead time is generally a minimum of 3 days. However, this can increase depending on the brass grade used or if the parts are to be internationally manufactured. |
| Toleranties | Machining tolerances depend on the brass used. However, a tolerance of 0.005 in (0.13mm) is generally achievable. |
| Wanddikte | A minimum wall thickness of 0.03 in (0.8mm) is achievable. This can vary depending on the ratio of wall thickness to planar dimension. The specific brass grade used will also affect the achievable minimum wall thickness. |
| Max Part Size | The maximum size of the part is determined by the machines available and the complexity of the part. |
Cartridge Brass (Copper C260)
A unique blend that boasts approximately 30% zinc, Copper C260, also known as Cartridge Brass, stands distinguished with its trace elements of less than 1% lead and iron. This particular composition gives it its iconic name, stemming from its storied past in crafting ammunition cartridges. But its applications don’t stop at munitions; Cartridge Brass has proven indispensable in fabricating rivets, hinges, and even the core of radiators. Embracing history and functionality, Copper C260 is not just an alloy but a testament to the versatile legacy of metallurgy.
Cartridge Brass Properties
Treksterkte, opbrengst (MPa)
75
Vermoeiingssterkte (MPa)
90
Rek bij breuk (%)
68
Hardheid (Brinell)
53
Dichtheid (g/cm^3)
8.53
Free-Cutting Brass (Copper C360)
Free-Cutting Brass, also known as Copper C360, is an alloy distinctively marked by its lead content, usually around 3%. This unique composition grants it the title of ‘free-cutting’ due to its superior machinability attributes. Historically, this grade has been a favorite among artisans and craftsmen for intricate works, primarily because of its seamless carving capabilities. Today, its prevalent applications encompass gears, pinions, complicated instrument components, and ornamental hardware, a testament to its versatile and precision-friendly nature.
Free-Cutting Brass Properties
Treksterkte, opbrengst (MPa)
124 to 310
Vermoeiingssterkte (MPa)
138
Rek bij breuk (%)
53
Hardheid (Brinell)
63 to 130
Dichtheid (g/cm^3)
8.49
Afwerkingen
Brass, with its golden allure, is a popular choice in manufacturing. Its natural resilience against corrosion, impressive conductivity, and minimal friction make it often used in its raw form. Yet, when the intention leans towards visual appeal or the component confronts external elements, a transparent protective layer becomes a consideration. Delve into some of the top finishes for sheet metal brass:
Ornamental Brilliance: The diverse hues of various brass alloys lend themselves to decorative uses. A hand-polished brass component radiates with a gleaming sheen, perfect for design-centric applications.
Untouched Excellence: The innate beauty of freshly machined brass often requires no enhancement. When perfected with extra finishing strokes, the’ As Machined’ finish achieves a smooth and attractive look, making further embellishments optional.
Kostenbesparende ontwerptips
Optimale materiaalselectie: Niet alle metalen die worden gebruikt voor plaatbewerking zijn even kosteneffectief en efficiënt. Geef voorrang aan het begrijpen van de specifieke vereisten van uw project. Sommige metalen blinken uit in bepaalde omstandigheden, maar kunnen haperen in andere. Een goed begrip van hun reacties in verschillende omgevingen kan cruciaal zijn. Raadpleeg een fabricageprofessional voor inzichten.
Naleving van DFM: Het omarmen van de DFM (design-for-manufacturing) ethos is cruciaal bij het schetsen van ontwerpen voor plaatwerkonderdelen. Maak jezelf vertrouwd met essentiële ontwerpprincipes om het volledige potentieel van fabricagemethoden te benutten zonder de kosten op te drijven.
Ontvang een gratis offerte
Neem contact met ons op voor een gratis offerte en meer expertise over plaatbewerking. Uw project vindt de juiste oplossing bij Shengen.
De vervaardiging van het douaneplaatwerk met Gemakkelijk
Bij Shengen maken we complexe zaken eenvoudig! Volg de volgende drie stappen om vandaag nog te beginnen!
- Vertel ons zo specifiek mogelijk wat je nodig hebt, lever een tekening of referentiefoto aan en deel je idee.
- We werken aan de beste oplossing op basis van je vereisten en tekening. De specifieke offerte wordt binnen 24 uur geleverd.
- We beginnen met de massaproductie na je goedkeuring en aanbetaling, en we zorgen voor de verzending.